Metal Roof Innovations Central

Part 2: S-5-Manufacturing: High Standards + High Quality = Über Production Efficiency

Posted by Kimberly Reichert on Feb 28, 2019 3:59:31 PM

 

In Part 1 of our three-part series on S-5 Manufacturing, we discussed the history and the relationship between Rob Haddock and Harry Carner. In Part 2, we venture inside the facility to learn more about how those mighty clamps and brackets are actually made. We'll also delve into all of the plant staff - the human kind AND the machine kind

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Tags: metal roofing, maintain roof warranty, non-penetrating, rooftop utilities, dimple, load tested, manufacturing, S-5! Manufacturing, S-5-M, clamps, UL Listed, UL

Word of the Week: What is a Corrugated Metal Roofing Panel?

Posted by Kimberly Reichert on Feb 28, 2019 11:21:47 AM

A corrugated panel has a repeating wavy or rippled pattern across its design. It was the first mass-produced metal panel design in the United States. These panels can be used for roofing, siding, decking, and flooring. Corrugated panels are connected by overlapping the sheets, and then securing them in place with exposed fasteners. 

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Tags: Solar, Roof Clamps, pv modules, metal roof clamps, Brackets, metal roofing, exposed fastener, solar PV, rooftop mounting, rooftop equipment, rooftop utilities, load tested, non-corrosive, stainless steel, corrugated, EPDM, UV Exposure, butyl sealant

Word of the Week: What is UL Listed?

Posted by Kimberly Reichert on Feb 21, 2019 8:33:31 AM

 

UL, an abbreviation for Underwriters Laboratories, is a testing and approving organization. Founded in 1894, UL performs safety testing on numerous electrical, mechanical, and chemical consumer and commercial products. Its roots began in electrical and fire safety, but UL now serves other industries and tests hazardous substances, water quality, food safety, and more.

You seem to see it everywhere – that red, black, or white circle with the capital “U” and “L” letters inside. It shows up on various products in our homes and workplaces. You rightly assume that it is important: When something has the UL stamp, it means it has been properly designed and engineered for its specific use. A UL listed mark on a product demonstrates it has been vigorously tested to meet safety specifications determined from the potential and probable hazards of the product. It means the product can be depended on to perform its purpose when needed the most.

 

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Tags: Solar, pv modules, S5 clamps, metal roof clamps, solar mounting, metal roofing, standing seam metal roof, solar attachment, exposed fastener, PV technology, PV, PV array, photovoltaic, solar PV, solar technology, rooftop utilities, load tested, aluminum, UL Listed, UL

Part 1: S-5! Manufacturing: Where It All Begins

Posted by Kimberly Reichert on Feb 18, 2019 3:09:02 PM

The coming together of S-5! and S-5! Manufacturing is a tale steeped in history. When Rob Haddock and Harry Carner joined forces, the two created a partnership that now designs and manufactures the safest engineered products and has become the most trusted name in the metal construction industry. Here is Part 1 of our 3 Part history of S-5! Manufacturing. 

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Tags: Roof Clamps, S5 clamps, Brackets, metal roofing, rooftop equipment, rooftop utilities, load tested, manufacturing, S-5! Manufacturing, S-5-M, clamps

Visit S-5! at IRE

Posted by Kimberly Reichert on Feb 11, 2019 11:57:08 AM

It’s time! IRE – the International Roofing Expo has started in Nashville, TN. It officially runs February 11-13 in Music City Center. The exhibit hall in the Center is located in downtown Nashville – incredible roofing products and within walking distance to restaurants and local music venues. What could be better?

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Tags: Solar, Roof Clamps, pv modules, Snow Guards, sliding snow, metal roofs, snow retention, S5 clamps, metal roof clamps, solar mounting, Brackets, metal roofing, standing seam metal roof, snow stopper, snow bar, exposed fastener, roof panels, PV technology, direct mount, PV array, photovoltaic, rail mounted, rail less, solar PV, solar technology, rooftop mounting, rooftop equipment, maintain roof warranty, rooftop utilities, load tested, holding strength, aluminum, stainless steel

Word of the Week: What is Non-Penetrating Rooftop Mounting?

Posted by Kimberly Reichert on Feb 6, 2019 9:16:26 AM

Non-penetrating rooftop mounting refers to the ability to mechanically attach a clamp to a standing seam roof by gripping the seam in such a way that there is no penetration to the panel material. The best method for standing seam clamp attachment is via round-point setscrews

Using cup-point setscrews is ill-advised as such a screw point cuts through the paint and protective coating of standing seam panels, causing corrosion and voiding warranties.

In the metal roofing construction industry, mounting ancillary items is often a convenient and necessary aspect of desired performance. Obviously, the best way to maintain the integrity of a metal roof is to allow it to function only as a roof. But various rooftop utilities such as, HVAC, piping, walkways, vents, satellite dishes, snow retention, solar arrays, signage, fall protection, lightning protection, etc. all serve critical purposes and must attach to the roof.

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Tags: metal roofs, Brackets, metal roofing, standing seam metal roof, exposed fastener, roof panels, rooftop mounting, cup point setscrews, corrosion, rooftop equipment, maintain warranties, maintain roof warranty, round point setscrews, weather proofing, rooftop utilities, dimple, mechanical compression, load tested, holding strength, non-corrosive, stainless steel

Updated - Solar and Exposed Fastener Metal Roofs - 2019 Best Practices

Posted by Rob Haddock on Mar 8, 2018 1:48:02 PM


Upon reading the Solar Power World article Metal Roofs are No Problem for Solar Installations, my reaction was, "Well, I suppose that is true—if (and only if) it is done 'the right way.'" There are so many materials, profiles, gauges, metallurgies and corrosion behaviors to consider; not to mention effective waterproofing methods, sealant chemistries, thermal cycling characteristics, weathering behaviors, strength of materials, structural engineering principals and relevant test methods. It is anything but a simple science! 

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Tags: Solar, pv modules, solar mounting, Brackets, solar attachment, exposed fastener, PV technology, PV, direct mount, PV array, photovoltaic, rail less, solar PV, solar technology, rooftop mounting, maintain roof warranty, load tested, holding strength

Cost Savings Best Practices for Solar Mounting on Standing Seam Metal Roofs

Posted by Dustin Haddock on Aug 24, 2017 1:24:58 PM

Best design and installation practices when using seam clamps to structurally attach PV systems to standing seam metal roofs

Standing seam metal roofing (SSMR) is the most convenient of any roof type for mounting PV modules, either crystalline or thin-film. The seams of SSMR are beam-like elements that not only add stiffness and flexural strength to the roof panels, but also provide expedient attachment points for a PV system. Joining PV modules to this roof type can be done with or without continuous mounting rails using aluminum seam clamps.

Seam Clamps and Mechanical Compression

These clamps anchor to the roof seam by pinching it within the clamp body with round point set-screws that are in no way invasive to the roof. The setscrew forces the metal of the standing seam into a recess in the opposing clamp wall, permanently deforming it in order to establish a mechanical interlock. The clamp body is machined with threaded holes to facilitate anchorage of PV modules or racking components to the clamp.

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Tags: Solar, Roof Clamps, pv modules, thermal movement, direct mount, PV array, rail mounted, rail less, solar PV, corrosion, maintain warranties, non-penetrating, load tested, UL Listed

   

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S-5!: Industry-Best Warranty

 

Why do industry experts endorse S-5!? Because they know our rigorously researched, tested and quality engineered products deliver unprecedented value and innovative excellence. And all of our USA-made clamps and brackets are backed by an industry-leading 25-year manufacturer warranty.

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